Economic Filling And Sealing Machine automatic cup filling and sealing machine from China Youngsun machinery

DGY Bottled Water Production Line
CAPACITY	Max 43.000 bph
BRIEF INTRODUCTION
The Lines are designed to fill mineral water，purified water or other non-carbonated beverages into PET bottles. Technologies include bottle lifter，bottle unscrambler，air control，labeling machine，inkjet printer and packing machine.The capacity range from 8000 BPH to 43200 BPH can meet different production requirements.
BASIC PARAMETER
Model:	GX60-20
Power supply:	AC380V, DC24V
Installed power:	280KW
Air supply pressure:	0.7MPa
Air consumption:	1.0 m3/min
Quantity of machine stations:	20(capping head)
Main applicable bottle type:	PET Bottle
Applicable bottle diameter:	55-97mm
Applicable bottle height:	150-340mm
Material conductivity:	≥25μs
Filling precision:	±3-5 ml
Machine size:	L2904mm×W2899mm×H2924mm
Machine weight:	about12t
Environment condition:	Humidty <95% (no condensation), Temperature -10-50℃, Horizontal solid concrete floor (concrete thickness >10cm)
Noise:	In working condition ≤75 dB(A)
Equipment lubrication level:	Automatic lubrication of main machine
Equipment safety level:	IP65
MAIN ELECTRICAL CONFIGURATION
PLC:	Siemens
Touch screen:	Siemens
Frequency converter:	Siemens
Reducer:	Siemens
Main bearing:	NS
Lubricating bearing:	IGUS
Main seals:	Trelleborg
Motor:	Siemens (servo motor), Sew (ordinary motor)
Pneumatic components：	SMC
PH Meter:	E+H
Temperature detector:	Negele
8-port Industrial Ethernet switch:	Weidmüller
Bus interface:	Festo
BRIEF INTRODUCATION
This filling machine, suitable for filling all kinds of mineral water, pure water and various beverages, is based on advanced foreign technology and developed according to the filling process requirements of pure water and other beverages. Adopting the way of hanging bottle neck, it can adapt to various bottle types. Compared with the conventional filling machine, its biggest feature is that it is directly connected with the bottle blowing machine, which effectively avoids the phenomenon of bottle wear during the process of empty bottle conveying and greatly saves production costs.
OPERATION PRINCIPLES
1. Transfer after blowing
After the bottles are blown, they pass through the transition star wheel and are transferred to the CIP system of the filling machine for cleaning.
2. Filling
After the bottles are cleaned, the bottles are clamped by the bottle clamps and the filling valve is opened. The material is filled through the filling valve (the filling valve is controlled by stepping motor to open and close, with a high-precision electromagnetic flow meter to measure the filling volume).
3. End
After the filling is finished, the bottle drops down and leaves the filling valve, and the bottle enters the capping machine through the bottle clamp transition paddle wheel.
MACHINE BENEFITS
1. This filling machine adopts high-speed electro-mechanical control valve.
2. The filling machine table adopts slope design and is equipped with water catching tray, which can discharge the residual water residue directly to the floor drain of the filling area through the drainage pipe.
3. Adopt bottle hanging neck mode, which can be applied to different bottle types.
4. Adopt large plane bearing to make the operation smooth and reliable.
5. Filling valve adopts bottle mouth non-contact, filling fast and sensitive, and high filling precision.
6. Adopt automatic dummy cup CIP cleaning.
7. Through HMI, the material of filling cylinder can be controlled automatically.
8. Adopt liquid level sensor to detect the liquid level height, so as to ensure the liquid level stability and greatly improve the filling accuracy.
SUSTAINABILITY
1. This filling machine, compared with the conventional one, effectively combines with the blowing machine and capping machine to form a “three-in-one operation unit”, which not only improves the filling accuracy and speed, but also perfectly connects with the next capping process, thus significantly improving the production efficiency.
2. The machine is equipped with advanced PLC control system and personalized HMI, which is easy to operate and has a strong error correction rate. This is incomparable to the traditional filling machine.
3. The equipment is equipped with complete supporting data (such as maintenance, repair, upgrade and other explanatory documents) to provide full protection for the normal operation of the equipment.